Engineering Excellence
From precision roller manufacture to bespoke refurbishments, our in-house engineering team provides the expertise, innovation, and support to keep your equipment running at its best.
Engineering For Abrasive Coatings
Features
- Manufacture of New Rollers – Precision-engineered rollers built to exact specifications for performance and durability.
- Production of Metal Roller Shaft Ends – Custom machining to guarantee perfect fit and long-term reliability.
- Roller Straightening – Extending roller life and restoring performance to manufacturer standards.
- Adaptations to Rollers – Bespoke modifications designed to improve peeling processes, maximise throughput, and minimise waste.
- Customised Welding & Turning – Tailored engineering solutions for unique or complex requirements.
- Repairs & Replacement of Worn Parts – Fast, cost-effective refurbishment to reduce downtime and avoid costly replacements.
- Refurbishment of Batch Peeling Machines – Restoring performance, reliability, and efficiency to catering food processing equipment.
Benefits
- End-to-End Solutions – From manufacturing to maintenance, we cover the entire lifecycle of rollers and coated components.
- Extended Equipment Life – Our engineering services reduce wear and tear, saving costs on premature replacement.
- Optimised Performance – Adaptations and refurbishments improve efficiency and product quality.
- Global Deliveries – A full delivery service is available across the UK, Europe, and worldwide.
Applications
Our engineering facilities support a wide range of industries including food processing, transport, manufacturing, and textiles, ensuring that clients across sectors benefit from equipment that is reliable, efficient, and built for demanding conditions.
Get in touch to discuss your abrasive coating or engineering requirements – our team is ready to advise and deliver the right solution for your business.
FAQs
We can manufacture a wide range of rollers to exact specifications, including new rollers for food processing, transport, and textile industries.
No. While we have extensive experience in the food processing sector, our engineering facilities support multiple industries, including transport, manufacturing, and textiles.
Yes, we provide roller straightening, shaft end production, resurfacing, and full refurbishments to extend the life of your existing equipment.
Absolutely. We can adapt rollers and components to improve performance, such as enhancing peeling processes or adjusting for specific operational needs.
Our facilities offer customised welding, turning, and machining to meet unique client requirements, from simple repairs to complex component manufacturing.
Turnaround times depend on the scope of work, but we aim to minimise downtime by offering efficient repairs and replacement services.
Yes. We offer collection and delivery service across the UK & Ireland, EU & Worldwide.
Yes, we manufacture and supply replacement parts, ensuring compatibility and reliability for your equipment.
Yes, warranty options are available depending on the service type, giving you peace of mind on quality and durability.
Yes, our engineering team works closely with clients on R&D, providing expertise in material selection, roller adaptations, and coating technologies.
Brands We Work With
What Our Clients Are Saying
“Porcher’s TreadSafe coating gave us a durable, non-slip solution where anti-slip paint had failed. The finish is hardwearing, safe for heavy pedestrian use, and ideal for disabled access. It’s proved the perfect answer to our slip challenges.“
Managing Director
“ TreadSafe has given us a durable, non-slip surface that withstands all weather while keeping our steps and personnel safe. Eighteen months on, the coating still looks as bright and performs as well as the day it was installed. “
Mike Scillitoe
“ Porcher’s TreadSafe system transformed our stairways into safe, durable access routes. Unlike paint, which quickly failed, the abrasive-coated treads withstand heavy use and harsh weather while meeting Disability Discrimination Act requirements. "
Operations Director
"We needed a specialist coating for hygiene rollers used in a demanding cleanroom environment. Porcher’s team guided us through every stage, delivering a robust, high-performance finish that exceeded our expectations."
Technical Director
"Porcher Abrasives completely transformed our vegetable peelers. The recoated rollers have outlasted the original manufacturer’s specification, saving us downtime and costs. Their expertise in the food industry is second to none."
Operations Manager
"The non-slip TreadSafe system has been a game changer for us. Our external stairways are now safe in all weather conditions, and the finish has stayed as bright and durable as the day it was installed."
Facilities Manager
Case Studies
at this stage to enable us to quote as necessary
TreadSafe Anti-Slip Coatings – Civil Engineering Contractor
Successfully resolving a significant challenge by ensuring safe pedestrian access on bespoke external stairs and ramps.
TreadSafe Anti-Slip Stair Nosings – Corby Cube
With eight levels, including two below ground, the building required a durable, high-performance anti-slip solution to protect users across all staircases, including fire escapes and general access areas.
TreadSafe Stainless Steel – Motability
Upgrades to remaining staircases and adjacent landings was needed to ensure consistent safety across all external access points, with surfaces capable of withstanding high pedestrian traffic and extreme weather conditions.
TreadSafe Anti-Slip Flooring – Motability
Delivering a durable, high-performance anti-slip solution for its office headquarters for frequent visitors, including wheelchair users and those with visual impairments.